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Green Bay Packaging chooses Voith as full-line supplier of the new Green Bay PM 4

In Wisconsin, Green Bay Packaging has built one of the most modern packaging paper mills in the world, starting successful production in March 2021.

The facility located near the headquarters of the family-owned company in Green Bay, Wisconsin, is a groundbreaking project in several respects. The testliner machine is the first new paper mill built in Wisconsin in over 35 years, creating numerous new jobs in the Lake Michigan region. Moreover, it is the first time in history that a single company – Voith – was awarded the contract to supply a complete production line for the U.S. paper industry.

The centerpiece of the facility is the new paper machine with a wire width of 331" (8,400 mm) and a design speed of 3,937 fpm (1,200 m/min). The new mill will produce testliner at basis weights between 18 and 56 lbs/1000ft2 (88 and 273 g/m2). The testliner machine will produce 685,000 short tons (621,422 metric tons) per year enabling Green Bay Packaging to more than double its production capacity at the Green Bay facility.

voith 29may22 2From left to right: David Buchanan (Regional President North America, Voith Paper); Will Kress (President and CEO, Green Bay Packaging); Bryan Hollenbach (Executive Vice President, Green Bay Packaging); Matthew Szymanski (VP Mill Operations, Green Bay Packaging); Johannes Rimpf (Project Manager, Voith Paper)

Everything from a single source

Green Bay Packaging is relying entirely on Voith Paper to supply the technical equipment for the production facility. Since the project was implemented by a single vendor within the scope of a full-line supplier approach, there were no interface problems in any of the project phases.

In addition to the XcelLine testliner machine, the scope of supply also includes the VariFlex Performance winder with an operating speed of 3,000 m/min, the BlueLine OCC stock preparation system, as well as a reject handling system. The supplied AquaLine Flex System includes a so-called “biological kidney,” which treats the process water in such a way that it can largely be returned to the production cycle. The overall package includes a multi-year roll and clothing servicing agreement for all sections of the paper machine. Voith also supplied the MCS, DCS and QCS automation solutions.

"At all points during the course of the project, we were confident that continuity between all operational segments was being achieved. It was a smooth process to integrate the many components to this mill. We had one supplier to call and Voith pulled this together very effectively." - Jonathon Gates, Project Manager at Green Bay Packaging


About Voith Paper

The Group Division Voith Paper is part of the Voith Group. As the full-line supplier to the paper industry, it provides the largest range of technologies, services, and products on the market, and offers paper manufacturers holistic solutions from a single source. The company’s continuous stream of innovations facilitates resource-conserving production and supports customers in significantly reducing their carbon footprint. With its comprehensive automation products and leading digitization solutions from the Papermaking 4.0 portfolio, Voith offers its customers state-of-the-art, digital technologies to increase the availability and efficiency of their systems in all areas of the production process.

About Green Bay Packaging, Inc. 

Established in 1933, Green Bay Packaging Inc. is a family-owned, vertically integrated manufacturing company consisting of corrugated container plants, a folding carton facility, recycled and virgin linerboard mills, pressure-sensitive label roll stock plants, specialty converting operations, timberlands, and a sawmill facility. Headquartered in Green Bay, Wis., Green Bay Packaging is dedicated to the innovative development of its products and forestry resources, with a focus on safety, sustainability, quality, and continuous improvement throughout all 37 facilities in 16 states. For more information about Green Bay Packaging Inc., visit www.gbp.com 


Source: Voith